AEP transducers / TC4-AMP / Amplified Force transducers

Force transducer suitable for material testing machines and test benches in general.
High mechanical resistance.
Completely made of stainless steel.
Completely LASER welded.
Degree of protection IP67.
Long term stability.

Category:

Description

Force transducers for the measurement of static loads in COMPRESSION and TENSION

loads in COMPRESSION and TENSION
Nominal Load from 5 kN to 5 MN
Linearity and Hysteresis 0,05%

Standar output

Dimensions[mm]

LOAD ÆA B C ÆD ÆE F G n°G H T
5 kN 100 86 35 72 32 M20×1.5 9 6 121 7.5
10 kN
25 kN
50 kN (1)
50 kN 127 110 35 92 47 M30×2 10.5 8 149 7.5
100 kN
200 kN 165 138 50 108 62 M42×3 17 12 188 15
300 kN
500 kN 60 20
750 kN 230 185 80 145 98 M60×3 25 12 254 30
1 MN
2 MN 300 250 100 198 132 M100×3 25 16 339 50
3 MN (2) 350 294 120 238 178 M100×3 28 16 389 60
5 MN (2) 130 65

(1)The force transducer 50 kN Ø100 is guaranteed in TENSION up to 25 kN.
(2)The force transducers 3 MN and 5 MN are guaranteed in TENSION up to 2,5 MN.

Technical Data

NOMINAL LOAD 5-10-25- 50(1) kN 50 kN / 100 kN 200 kN / 300 kN 500 kN 750 kN / 1 MN 2 MN 3 MN(2) / 5 MN(2)
LINEARITY
HYSTERESIS
±0.05% F.S.
±0.05% F.S.
±0.10% F.S.
±0.10% F.S.
TEMPERATURE EFFECT (10°C)
a) on zero
b) on sensitivity
EFFECT OF TRANSVERSE LOAD:
a) at 10% of nominal load
≤±0.028% F.S.
≤±0.024% F.S.≤±0.030% F.S.
NOMINAL SENSITIVITY
SENSIVITY TOLERANCE
4-20 mA (3 wires), ±5V or ±10V(3)
≤±0.1%
NOMINAL POWER SUPPLY ±5V → 12-24Vdc
4-20mA and ±10V → 18-24Vdc
MAX. POWER SUPPLY
MAX. ABSORPTION (without load applied)
LOADING RESISTANCE:
a) tension
b) current
INSULATION RESISTANCE
ERO BALANCE

RESPONSE FREQUENCY
28Vdc

30mA
min. 3kΩ from 0 to 470Ω
>2 GΩ
±1%
0.5 to 5 kHz

MECHANICAL LIMIT VALUES
REFERRED TO NOMINAL LOAD:
a) service load 120%
b) max permissible load 150%
c) breaking load >300%
d) max transverse load
e) max permissible dynamic load
100%
75% (4)
Displacement at nominal load (mm) ~0.06 ~0.09 ~0.17 ~0.17 ~0.23 ~0.21 ~0.21
REFERENCE TEMPERATURE +23°C
TEMPERATURE NOMINAL RANGE -10 / +40°C
SERVICE TEMPERATURE -10 / +70°C
STORAGE TEMPERATURE -20 / +80°C
WEIGHT (kg) 1.60 2.45 5.80 6.80 16.5 35 63
PROTECTION CLASS (EN 60529)
EXECUTION MATERIAL
CABLE LENGTH
IP67
Acciaio Inox / Stainless Steel
5 m
FIXING SCREWS:
a) diameter M8 M10 M16 M16 M24 M24 M27
b) resistance class 12.9 12.9 12.9 12.9 12.9 12.9 12.9
c) tightening torque (Nm) 40 70 368 368 460 460 1500

(1) The force transducer 50 kN Ø100 is guaranteed in TENSION up to 25 kN.
(2) The force transducers 3 MN and 5 MN are guaranteed in TENSION up to 2,5 MN.
(3) Tests and calibrations performed in COMPRESSION with the transducer mounted on a bearing support with correctly tightened clamping screws.
(4) The dynamic load must be applied to the transducer central thread and not to the external fixing rim.

Dimensions[mm]

TC4: A B C D E F G H L M
 5, 10, 25, 50 kN 108 37 35 36 Ø 57 Ø 100 Ø 70 M 20 × 1.5 Ø 32 ~ 170
50, 100 kN 108 37 35 36 Ø 76 Ø 127 Ø 100 M 30 × 2 Ø 47 ~ 200
200 kN 169 60 50 59 Ø 76 Ø 165 Ø 100 M 42 × 3 Ø 62 ~ 224
300 kN 169 60 50 59 Ø 76 Ø 165 Ø 100 M 42 × 3 Ø 62 ~ 465
500 kN 179 60 60 59 Ø 76 Ø 165 Ø 100 M 42 × 3 Ø 62 ~ 513
750 kN, 1 MN 252 85 80 87 Ø 126 Ø 230 Ø 180 M 60 × 3 Ø 98 /
2 MN 309 85 100 124 Ø 129 Ø 300 Ø 250 M100 × 3 Ø 132 /
3 MN 384 120 120 144 Ø 168 Ø 350 Ø 330 M100 × 3 Ø 178 /
5 MN 394 120 130 144 Ø 168 Ø 350 Ø 330 M100 × 3 Ø 178 /
TC4AMP: CODE ACCESSORIES (optional):
5, 10 kN
25, 50 kN
CTIC22 Loading head.
CTC425M20 Spherical loading head M20×1.5.
CPBTC4D100 Mounting plate Ø 100 mm.
CACCEM20 Knuckle joints.
50, 100 kN CTIC28 Loading head.
CTC445M30 Spherical loading head M30×2.
CPBTC4D127 Mounting plate Ø 127 mm.
CACCEM30 Knuckle joints.
200, 300 kN

500 kN

CTIC35 Loading head.
CTS62M42TC4 Spherical loading head M42×3 (200–300kN)
CTS62M42TC450T Spherical loading head M42×3
CPBTC4D165 Mounting plate Ø 165 mm.
CACCEM42 Knuckle joints. (max 200KN)
CACCEM4230T Knuckle joints. (max 300KN)
CACCEM4250T Knuckle joints. (max 500KN)
750 kN
1 MN
CTIC60 Loading head.
CTS96M60 Spherical loading head M60×3.
CPBTC4D230 Mounting plate Ø230 mm.
2 MN CTIC106① Loading head.
TS160M100 Spherical loading head M100×3 (2MN)
CPBTC4D300 Mounting plate Ø300 mm.
3 MN, 5 MN CTIC140 Loading head.
CTS170M100 Spherical loading head M100×3.
CPBTC4D350 Mounting plate Ø 350 mm.

Electrical Connections

Warning     Protect POWER+ by using an external 100 to 200mA fast-blow fuse

* PVC 105°C shielded cable, Ø5.2mm with 4 tinned Ø0.35mm2 conductors.

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