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AEP transducers / TC4 / Force transducers
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AEP transducers / TC4 / Force transducers

Force transducer suitable for material testing machines and test benches in general.
High mechanical resistance.
Completely made of stainless steel.
Completely LASER welded.
Degree of protection IP67.
Long term stability

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Description

Force transducers for the measurement of static and dynamic loads in COMPRESSION and TENSION

Nominal Load from 2.5 kN to 5 MN
Class (ISO 376) 1
Linearity and Hysteresis 0,05%
Output: 2mV/V
on request

Dimensions[mm]

CODE LOAD CODE LOAD ÆA B C ÆD ÆE F G n°G H T KHz(2)
CTC4100250K5 250 kg CTC41002KN5I15 2,5 kN 100 86 35 72 32 M20×1.5 9 6 121 7.5 2.5
CTC4100500K5 500 kg CTC41005KNI15 5 kN 2.5
CTC41001T5 1 t CTC410010KNI15 10 kN 2.5
CTC41002T55 2.5 t CTC410025KNI15 25 kN 4.8
CTC41005T5 5 t (3) CTC410050KNI15 50 kN 8.6
CTC41275T5 5 t CTC412750KNI15 50 kN 127 110 35 92 47 M30×2 10.5 8 149 7.5 3.8
CTC412710T5 10 t CTC4127100KNI15 100 kN 5.8
CTC416520T5 20 t CTC4165200KNI15 200 kN 165 138 50 108 62 M42×3 17 12 188 15 5.7
CTC416530T5 30 t CTC4165300KNI15 300 kN 7.3
CTC416550T5 50 t CTC4165500KNI15 500 kN 60 20 9.8
CTC423075T5 75 t CTC4230750KNI15 750 kN 230 185 80 145 98 M60×3 25 12 254 30 3.2
CTC4230100T5 100 t CTC42301MNI15 1 MN
CTC4300200T5 200 t CTC43002MNI15 2 MN 300 250 100 198 132 M100×3 25 16 339 50 2.7
CTC4350300T5 300 t CTC43503MNI15 3 MN 350 294 120 238 168 M100×3 28 16 389 60 2.8
CTC4350500T5 500 t CTC43505MNI15 5 MN 130 178 65

(1) ACCREDIA certification in TENSION can NOT be performed by LAT n° 93 Laboratory, on request it can be ordered to other accredited laboratories.
(2) Natural frequency

Technical Data

Accuracy class 1
NOMINAL LOAD 2.5 – 5 kN
10 – 25 kN
50(3) kN		 50 kN
100 kN		 200 kN
300 kN		 500 kN 750 kN
1 MN		 2 MN 3 MN(4)
5 MN(4)
RELATIVE ERRORS (at reading)
a) reproducibility 0°-120°-240° (b) ≤ ±0.145 %(5)
b) interpolation (fc) ≤ ±0.090 %(5)
c) reversibility (v) ≤ ±0.240 %(5)
d) zero (fo) ≤ ±0.030 % F.S.
LINEARITY HYSTERESIS ≤ ±0.05 % F.S.
≤ ±0.05 % F.S.		 ≤ ±0.10 % F.S.
≤ ±0.10 % F.S.
TEMPERATURE EFFECT (10°C) ≤ ±0.028 % F.S.
≤ ±0.024 % F.S.≤ ±0.030 % F.S.
a) on zero
b) on sensitivity
EFFECT OF TRANSVERSE LOAD:
a) at 10% of nominal load
NOMINAL SENSITIVITY
SENSITIVITY TOLERANCE		 2 mV/V (6)
±0.1 % F.S.
NOMINAL LOAD 2.5 – 5 – 10 – 25 – 50 – 100 – 200 – 300 – 500 kN
INPUT RESISTANCE 800 ± 20 Ω
OUTPUT RESISTANCE 705 ± 2 Ω
NOMINAL LOAD 750 – 1000 – 2000 – 3000 – 5000 kN
INPUT RESISTANCE 430 ± 20 Ω
OUTPUT RESISTANCE 352 ± 2 Ω
INSULATION RESISTANCE ZERO BALANCE > 5 GΩ
≤ ±1 % F.S.
RECOMMENDED SUPPLY VOLTAGE 10 V
NOMINAL SUPPLY VOLTAGE RANGE 1-15 V
MAXIMUM SUPPLY VOLTAGE 18 V
MECHANICAL LIMIT VALUES REFERRED
TO NOMINAL LOAD:
a) service load 120 %
b) max permissible load 150 %
c) breaking load > 300 %
d) max transverse load 100 %
e) max permissible dynamic load 75 % (7)
Displacement at nominal load (mm) ~0.06 ~0.09 ~0.17 ~0.17 ~0.23 ~0.21 ~0.21
REFERENCE TEMPERATURE +23 °C
TEMPERATURE NOMINAL RANGE -10 / +40 °C
SERVICE TEMPERATURE -10 / +70 °C
STORAGE TEMPERATURE -20 / +80 °C
WEIGHT (kg) ~1.6 ~2.5 ~5.8 ~6.8 ~16.5 ~35 ~63
PROTECTION CLASS (EN 60529)
EXECUTION MATERIAL
CABLE LENGTH		 IP67
Acciaio Inox / Stainless Steel
5 m (on request 10 m)
FIXING SCREWS:
a) diameter M8 M10 M16 M16 M24 M24 M27
b) resistance class 12.9 12.9 12.9 12.9 12.9 12.9 12.9
c) tightening torque (Nm) 40 70 368 368 460 460 1500

3)The force transducer 50 kN Ø100 is guaranteed in TENSION up to 25 kN.
(4)The force transducers 3 MN and 5 MN are guaranteed in TENSION up to 2,5 MN.
(5)Percentage errors referred to reading, min. 1/10 of nominal load.
(6)Tests and calibrations performed in COMPRESSION with the transducer mounted on a bearing support with correctly tightened clamping screws.
(7)The dynamic load must be applied to the transducer central thread and not to the external fixing rim.
kg calibration on request.
Classifications according ASTM E74 on request.

Dimensions[mm]

TC4: A B C D E F G H L M
2.5, 5, 10, 25, 50 kN 108 37 35 36 Ø 57 Ø 100 Ø 70 M 20 × 1.5 Ø 32 ~ 170
50, 100 kN 108 37 35 36 Ø 76 Ø 127 Ø 100 M 30 × 2 Ø 47 ~ 200
200 kN 169 60 50 59 Ø 76 Ø 165 Ø 100 M 42 × 3 Ø 62 ~ 224
300 kN 169 60 50 59 Ø 76 Ø 165 Ø 100 M 42 × 3 Ø 62 ~ 465
500 kN 179 60 60 59 Ø 76 Ø 165 Ø 100 M 42 × 3 Ø 62 ~ 513
750 kN, 1 MN 252 85 80 87 Ø 126 Ø 230 Ø 180 M 60 × 3 Ø 98 /
2 MN 309 85 100 124 Ø 129 Ø 300 Ø 250 M100 × 3 Ø 132 /
3 MN 384 120 120 144 Ø 168 Ø 350 Ø 330 M100 × 3 Ø 178 /
5 MN 394 120 130 144 Ø 168 Ø 350 Ø 330 M100 × 3 Ø 178 /

TC4: CODE ACCESSORIES (optional): ACCESSORI (opzionali):
2.5, 5, 10, 25, 50 kN CTIC22 ① Loading head. Testa di carico.
CTC425M20 ② Spherical loading head M20×1.5. Testa di carico sferica M20×1.5
CPBTC4D100 ③ Mounting plate Æ 100 mm. Piastra base Æ 100 mm.
CACCEM20 ④ Knuckle joints. Teste a snodo sferico.
50, 100 kN CTIC28 ① Loading head. Testa di carico.
CTC445M30② ② Spherical loading head M30×2. Testa di carico sferica M30×2.
CPBTC4D127 ③ Mounting plate Æ 127 mm. Piastra base Æ 127 mm.
CACCEM30 ④ Knuckle joints. Teste a snodo sferico.
200, 300, 500 kN CTIC35 ① Loading head. Testa di carico.
CTS62M42TC4 ② Spherical loading head M42×3 (200-300kN) Testa di carico sferica M42×3 (200-300kN)
CTS62M42TC450T ② Spherical loading head M42×3 (500kN) Testa di carico sferica M42×3 (500kN)
CPBTC4D165 ③ Mounting plate Æ 165 mm. Piastra base Æ 165 mm.
CACCEM42 ④ Knuckle joints. (max 200KN) Teste a snodo sferico. (max 200kN)
CACCEM4230T ④ Knuckle joints. (max 300KN) Teste a snodo sferico. (max 300kN)
CACCEM4250T ④ Knuckle joints. (max 500KN) Teste a snodo sferico. (max 500kN)
750 kN, 1 MN CTIC60 ① Loading head. Testa di carico.
CTS96M60 ② Spherical loading head M60×3. Testa di carico sferica M60×3.
CPBTC4D230 ③ Mounting plate Æ 230 mm. Piastra base Æ 230 mm.
2 MN CTIC106① ① Loading head. Testa di carico.
TS160M100 ② Spherical loading head M100×3 (2MN) Testa di carico sferica M100×3 (2MN)
CPBTC4D300 ③ Mounting plate Æ 300 mm. Piastra base Æ 300 mm.
3 MN, 5 MN CTIC140 ① Loading head. Testa di carico.
CTS170M100 ② Spherical loading head M100×3. Testa di carico sferica M100×3.
CPBTC4D350 ③ Mounting plate Æ 350 mm. Piastra base Æ 350 mm.

Electrical connection for transducers from 2.5 kN to 1 MN
STANDARD OUTPUT: PVC 105°C shielded cable, Ø 5.2mm with 4× Ø 0.35mm2 tinned conductors. Shield connected to the body of the transducer.

Electrical connection for transducers from 2 MN to 5 MN

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