Minebea intec / Truck scale load cell PR 6221, converter Connexx®, mounting kits and junction boxes PR 6021 Premium components for vehicle weighing

Benefits

  • Optimum reliability thanks to German Quality
  • Precise measurement results for exact load billing
  • Top fail-safe performance thanks to high lightning protection
  • Optimum protection against water- logging, frost and de-icing salt
  • Also available as a digital solution with converter Connexx®
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설명

Truck scale load cell PR 6221, converter Connexx®, mounting kits and junction boxes PR 6021 Premium components for vehicle weighing

The load cell PR 6221 was designed specifically for use in truck scales. Its outstanding precision and long product lifetime cut service and calibration costs, and help to reduce downtimes to a minimum. In combination with the converter Connexx®, the PR 6221 becomes a digital solution.
Precise, fail-safe and extremely durable

  • Both truck scale components are produced with great care in Germany. Their high quality guarantees accurate results, a long product lifetime and reduces costs in the medium term.
  • Maximum lightning protection: with proper surge protection and potential equalisation, the PR 6221 can withstand voltages of up to at least 1,000 kV and currents of up to 100 kA without damage.
  • The load cell guarantees accurate measurement results thanks to its special measuring element geometry.
  • Developed for the harshest ambient conditions, the load cell can even withstand water immersion at a depth of 1.5 m for more than 10,000 hours.

Technical specifications
Technical data truck scale load cell PR 6221

Designation Description Abbr. C3* C4* C5* C6* Unit
Accuracy class 0.015 0.012 0.010 0.008 % Emax
Minimum dead load Lowest limit of specified measuring range Emin 0 % Emax
Maximum capacity Highest limit of specified measuring range Emax 12.5 to 75 t
Safe load limit Maximum load possible without irreversible damage Elim          
  37.5 37.5 t
For Emax = 12.5 and 25 t  
  For Emax = 20 t   40 40 40 40  
  For Emax = 30 t   60 60 60 60  
  For Emax ≥ 50 t   75 75 75 75  
Destructive load Danger of mechanical Ed          
  destruction            
  > 75 > 75 t
For Emax = 12.5 and 25 t  
  For Emax = 20 t   > 100 > 100 > 100 > 100  
  For Emax = 30 t   > 150 > 150 > 150 > 150  
  For Emax ≥ 50 t   > 150 > 150 > 150 > 150  
Minimum LC verification Minimum load cell verification interval
vmin = Emax/Y
Y 14,000 20,000 20,000 20,000  
  14,000 18,000
Emax = 12.5 t  
Deadload output return Factor for deadload Z          
  output return after load          
  (DR = ½* Emax /Z)   6,000 8,000(1) 8,000(1) 8,000(1)
  For Emax ≥ 50 t   6,000 6,000 6,000
Rated output Relative output at Cn          
  maximum capacity            
  1.0 1.0 mV/V
For Emax = 12.5 t  
  For Emax = 20 t, 30 t   1.0 1.0 1.0 1.0  
  For Emax = 25 t   2.0 2.0 2.0 2.0  
  For Emax = 50 t   2.0 2.0 1.5 1.5  
  For Emax = 60 t   2.4 1.5 1.5 1.5  
  For Emax = 75 t   3.0 1.5 1.5 1.5  
Tolerance on rated output Permissible deviation from rated output Cn dc < 0.07 % Cn
Zero output signal Load cell output signal under unloaded condition Smin 0 ± 1.0 % Cn
Repeatability error Max. change in load cell output for repeated loading R < 0.005 % Cn
Creep Max. change of output sig- nal at Emax during 30 min. dcr < 0.015 < 0.0125 < 0.010 < 0.008 % Cn
Non-linearity Deviation from best straight line through zero dLin < 0.01 % Cn
Hysteresis Max. difference in LC output between loading and unloading dhy < 0.0165 < 0.0125 < 0.010 < 0.008 % Cn
Temperature effect on Smin Max. change related to Cn of Smin per 10 K in BT TKSmin < 0.01 < 0.007 < 0.007 < 0.007 % Cn/10 K
Temperature effect on C Max. change related to Cn of C per 10 K TKC < 0.01 < 0.008 < 0.007 < 0.005 % Cn/10 K
Input impedance Between supply terminals RLC 1,080 ± 10 Ω
Output impedance Between measuring RO          
  terminals            
  1,010 ± 1 1,010 ± 1 1,010 ± 1 1,010 ± 1 Ω
For Emax ≤ 30 t  
  For Emax = 50 t   1,010 ± 1 1,010 ± 1 760 ± 1 760 ± 1  
  For Emax = 60 t   1,010 ± 1 635 ± 1 635 ± 1 635 ± 1  
  For Emax = 75 t   1,010 ± 1 510 ± 1 510 ± 1 510 ± 1  
Designation Description Abbr. C3* C4* C5* C6* Unit
Accuracy class 0.015 0.012 0.010 0.008 % Emax
Insulation impedance Between measuring circuit and housing at 100 UDC RIS > 5,000
Insulation voltage Between circuit and housing
(PR 6221/ ..E only)
  500 V
Nominal supply voltage range To hold the specified performance Bu 4 to 24 V
Max. supply voltage Continuous operation without damage
to PR 6221/ ..E
Umax 32
25
V
Nominal ambient temp. range To hold the specified performance BT -10 to +55 °C
Usable ambient temp. range Continuous operation without damage BTU -40 to +95 °C
Storage temperature range Without electrical and mechanical stress BTi -40 to +95 °C
Permissible eccentricity Permissible displacement from nominal load line Sex 5 mm
Vibration resistance Resistance against oscilla- tions (IEC 68-2-6 Fc)   20 g, 100 h, 10 to 150 Hz  
Barometric pressure influence Barometric pressure influence on Smin PKSmin 420 g/kPa
Nominal deflection Max. elastic deformation under maximum capacity For Emax = 12.5 t
For Emax = 20 t For Emax = 25 t For Emax = 30 t For Emax = 50 t For Emax = 60 t For Emax = 75 t
Snom 0.2
0.4
0.5
0.5
0.8
0.9
1.1
0.2
0.4
0.5
0.5
0.8
0.9
1.1
… 0.4
0.5
0.5
0.8
0.9
1.1
… 0.4
0.5
0.5
0.8
0.9
1.1
mm
Material (housing)     1.4301 (DIN EN 10088-3)  
Protection class     – PR 6221: IP68** / IP69
– Connexx®: IP65 / IP68***
 
Cables     TPE, colour: green, ø 5 mm, cable: 4 × 0.35 mm2, length: 16 m
PR 6221/ ..E
TPE, colour: blue, ø 5 mm, cable: 4 × 0.35 mm2, length: 20 m
 
Bending radius     ≥ 25 mm in case of fixed installation
≥ 75 mm in case of flexible installation
 
Connexx® Description Abbr. Temperature range Unit
Nominal ambient temp. range To hold the specified performance BT -10 … +40 °C
Usable ambient temp. range Continuous operation without damage BTu -30 … +60 °C
Storage temperature range Without electrical and mechanical stress BTi -30 … +70 °C

* As per OIML R60
** The load cell can be submerged at a water depth of 1.5 m for 10,000 hours.
*** The module can be submerged at a water depth of 1.5 m for 100 hours.
(1) Z = 8,000 for -10 °C … +40°C, above +40°C Z = 6,000

Converter Connexx®

Fitted with the converter Connexx®, the load cell

  • PR 6221 offers a comprehensive plus of possibilities: The digital version guarantees fast signalling times
  • Thanks to the use of field bus communication, the cable junction box is no longer needed
  • CANopen allows for extra-long communication paths of up to 200 m
  • Weight values individually available for each load cell facilitate quick commissioning and make it easier to identify defective load cells

Dimensional drawings for load cells, mounting kits and junction boxes
Here you can select the right components for your truck scale load cell PR 6221. In addition to junction boxes and mounting kits, Minebea Intec offers a wide range of electronic weighing systems. Don’t hesitate to contact us about an individual complete solution!

Truck scale load cell PR 6221 dimensions

Truck scale load cell PR 6221

Truck scale load cell PR 6221
   
Truck scale load cell PR 6221 with standard load disc kit PR 6021/00N

Truck scale load cell PR 6221 with turbo load disc ../04N

Mounting kit PR 6021/01N, ../03N, ../05N and converter Connexx® dimensions

Truck scale load cell PR 6221 in mounting kit PR 6021/01N

Anti-rotation protection Converter Connexx®
Mounting kit PR 6021/03N Junction box PR 6021/68S
Junction box dimensions

Junction box PR 6021/08 and PR 6021/18
 
Junction box PR 6021/68S

All dimensions in mm

High restoring force
When driving onto the truck scale, the forces applied result in a deflection of the load cell. The restoring force ensures that the load cell returns to its centred rest position as quickly as possible.
Maximum lightning protection
The truck scale load cells PR 6221 meet all requirements
  • Lightning surge current (Imax = 100 kA) 10 µs/350 µs (lightning protection class III) as per DIN EN 62475
  • Lightning surge voltage (Umax = 1,000 kV) 1.2 µs/50 µs as per DIN EN/IEC 60060-1

In the event of proper surge protection, potential equalisation, protection of the measuring cable and in con- junction with Minebea Intec junction boxes and indicators, the analogue load cells can withstand voltages of at least 1,000 kV and currents of up to 100 kA without damage.

Time savings with matched output
The output impedance (Ro) and parameter (Cn) of the load cells are within a tight tolerance range (= matched output) both individually and together. This means that there may possibly be no need for electrical corner correction and only mechanical height adjustment will be required.
Highest IP protection class and regional explosion protection certificate
Zone Marking Certificate no Load cell*
0 and 1 II 1G Ex ia IIC T6 Ga
Ex ia IIC T6 Ga
BVS 16 ATEX E 005
IECEx BVS 16.0005
PR 6221/..E
20 and 21 II 1D Ex ta IIIC T 160 °C Da Ex ta IIIC T 160 °C Da TÜV 03 ATEX 2301X IECEx TUN 17.0025X PR 6221 with
add-on Atex zone 20/21
2 II 3G Ex nA IIC T6 Gc Manufacturer’s declaration PR 6221 with
add-on Atex zone 2/22
22 II 3D Ex tc IIIC T 85 °C Dc Manufacturer’s declaration PR 6221 with
add-on Atex zone 2/22
Class I, II, III Div. 1 and 2 IS CL I, II, III, DIV 1, GP A,B,C,D,E,F,G Entity – 4012 101 5688 FM17US0276 PR 6221 with add-on FM
  NI CL I, II, III, DIV 2, GP A,B,C,D,E,F,G NIFW –    
  4012 101 5688    
  T4A Ta= -30 °C to 70 °C; T5 Ta= -30 °C to 55    
  °C    
Class I, II, III Div. 1 and 2 IS CL I, II, III, DIV 1, GP A,B,C,D,E,F,G Entity – 4012 101 5688 FM17CA0138 PR 6221 with add-on FM
  NI CL I, II, III, DIV 2, GP A,B,C,D,E,F,G NIFW –    
  4012 101 5688    
  T4A Ta= -30 °C to 70 °C; T5 Ta= -30 °C to 55    
  °C    

* Please specify required explosion protection version when ordering.
Ordering information

Truck scale load cell PR 6221, OIML R60 accuracy class C3
Type Order number
PR 6221/12.5T C3 940522103312
PR 6221/20TC3 940522103320
PR 6221/25TC3 940522103325
PR 6221/30TC3 940522103330
PR 6221/50TC3 940522103350
PR 6221/60TC3 940522103360
PR 6221/75TC3 940522103375
Truck scale load cell PR 6221,
OIML R60 accuracy class C3, Ex version
Type Order number
PR 6221/12,5T C3E 940562103312
PR 6221/20TC3E 940562103320
PR 6221/25TC3E 940562103325
PR 6221/30TC3E 940562103330
PR 6221/50TC3E 940562103350
PR 6221/60TC3E 940562103360
PR 6221/75TC3E 940562103375
Truck scale load cell PR 6221, OIML R60 accuracy class C4
Type Order number
PR 6221/12.5T C4 940522104312
PR 6221/20TC4 940522104320
PR 6221/25TC4 940522104325
PR 6221/30TC4 940522104330
PR 6221/50TC4 940522104350
PR 6221/60TC4 940522104360
PR 6221/75TC4 940522104375
Truck scale load cell PR 6221,
OIML R60 accuracy class C4, Ex version
Type Order number
PR 6221/12.5T C4E 940562104312
PR 6221/20TC4E 940562104320
PR 6221/25TC4E 940562104325
PR 6221/30TC4E 940562104330
PR 6221/50TC4E 940562104350
PR 6221/60TC4E 940562104360
PR 6221/75TC4E 940562104375
Truck scale load cell PR 6221, OIML R60 accuracy class C5
Type Order number
PR 6221/20TC5 940522105320
PR 6221/25TC5 940522105325
PR 6221/30TC5 940522105330
PR 6221/50TC5 940522105350
PR 6221/60TC5 940522105360
PR 6221/75TC5 940522105375
Truck scale load cell PR 6221,
OIML R60 accuracy class C5, Ex version
Type Order number
PR 6221/20TC5E 940562105320
PR 6221/25TC5E 940562105325
PR 6221/30TC5E 940562105330
PR 6221/50TC5E 940562105350
PR 6221/60TC5E 940562105360
PR 6221/75TC5E 940562105375
Truck scale load cell PR 6221, OIML R60 accuracy class C6
Type Order number
PR 6221/20TC6 940522106320
PR 6221/25TC6 940522106325
PR 6221/30TC6 940522106330
PR 6221/50TC6 940522106350
Truck scale load cell PR 6221,
OIML R60 accuracy class C6, Ex version
Type Order number
PR 6221/20TC6E 940562106320
PR 6221/25TC6E 940562106325
PR 6221/30TC6E 940562106330
Truck scale load cell PR 6221, converter Connexx® – load cell accessories
Type Description Order number
PR 6221/Digital kit The converter Connexx® can be ordered with all load cells in the series PR 6221, with the exception of Ex versions. When ordering, both order numbers need to be given. 940512100000

Additional information:

The converters Connexx® can be used with the indicator X3. To do this, the indicator X3 must be equipped with a CANopen interface card PR 5510/05 (940535510051). From 4 load cells, an external electrical supply with output 24 VDC, 30 W is required in combination with the X3.

Truck scale load cell PR 6221, converter Connexx® – load cell accessories
Type Description Order number
PR 6152/10 Connection cable between Connexx® and X3 (10 m) 940536152101
PR 6152/25 Connection cable between Connexx® and X3 (25 m) 940536152251
PR 6152/40 Connection cable between Connexx® and X3 (40 m) 940536152401
PR 6153/98 Divided cable gland 940536153981
PR 6153/99 Terminating resistor for Connexx®, M12 940536153991
PR 6155/05 Connection cable between Connexx® and Connexx® (5 m) 940536155051
PR 6155/10 Connection cable between Connexx® and Connexx® (10 m) 940536155101
Mounting kits
Type Description Order number
PR 6021/00N Load disc and base component, ground strap 940536021001
PR 6021/01N Mounting kit (contains PR 6021/00N) 940536021011
PR 6021/02N Upper and lower load disc with anti-rotation protection 940536021021
PR 6021/03N Mounting kit incl. upper and lower load disc with anti-rotation protection 940536021031
PR 6021/04N Upper (turbo) and lower load disc 940536021041
PR 6021/05N Mounting kit incl. upper (turbo) and lower load disc 940536021051
PR 6021/06N Upper (turbo) and lower load disc with anti-rotation protection 940536021061
PR 6021/07N Mounting kit incl. upper (turbo) and lower load disc with anti-rotation protection 940536021071
Junction box
Type Description Order number
PR 6021/08 Junction box for truck scale with up to 8 load cells PR 6221 940536021084
PR 6021/18 Junction box with potentiometers for truck scale with up to 8 load cells PR 6221 940536021184
PR 6021/68S Junction box for truck scale (Ex version), stainless steel with lightning protection 940536021684

 

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